Total productive maintenance (TPM) involves maximizing equipment effectiveness by actively engaging all supporting departments. The aim of TPM is to enhance overall productivity through the optimization of equipment availability.
The strength of TPM lies in its capacity to foster unity in maintenance and preventive maintenance efforts by engaging all departments and individuals across an organization. By cultivating a collective organizational attitude that emphasizes accountability for machinery and equipment, it becomes possible to enhance overall performance, even in the face of resource constraints.
Read Also: The Role of Maintenance in Food Manufacturing
The primary goal of TPM is to establish a system that boosts workers skills in preserving and upholding the good condition of facility assets. Total productive maintenance aims to eradicate any loss caused by inadequate maintenance. By using TPM to conduct maintenance (preventive, autonomous, and corrective), implementing error-proof equipment, and efficiently handling safety and environmental concerns, facilities have the potential to eliminate overall losses across six distinct areas.
TPM enhances six distinct categories of loss:
Unexpected breakdowns: TPM can enhance maintenance practices like preventive, corrective, and autonomous methods to minimize losses in production opportunities, labor, and spare parts.
Set-up and adjustment: When TPM is effectively integrated, it can optimize processes and operations, minimizing or preventing losses linked to product transitions, shift turnovers, or alterations in operating conditions.
Stoppage: TPM integrates efficient maintenance management practices to avert breakdowns, remove factors that impede the workflow, and optimize production to ensure defects and accidents are minimized.
Speed: Through the effective application of a maintenance system aimed at preventing breakdowns, TPM has the ability to remove factors that impede the process, enhancing production quality to minimize defects and accidents.
Quality: TPM also has the capability to identify faults in products and operations, leading to a reduction in costs associated with wastage, accidents, and defective products.
Equipment and capital investment: Total Productive Maintenance (TPM) can assist in averting losses related to equipment and capital investments through the identification and elimination of inefficiencies and waste within production systems
Read Also: Interesting Facts About Omega Eggs: What You Need to Know